Loom

Datalog
Datalog
LOOM MONITORING SYSTEM FOR TEXTILES

Datalog Online Loom Monitoring System for Weaving is an interactive real-time control system and centralized online monitoring system for textile looms. The performance of every single loom in the textile mill is continuously monitored by the system which prevents unwanted stoppages and increases Productivity. The Loom data logging system collects the data from each loom and it is processed for generating useful reports to ensure the seamless running of all operations which results in higher profit.

Weaving - Sulzer Projectile Loom
Weaving - Sulzer Projectile Loom
Products Range:-
Datalog Online Loom Monitoring System Available for Looms of Any Type, Any Make, Any Model, Manufacturing Any Product.
BENEFITS OF DATALOG ONLINE LOOM MONITORING SYSTEM LOOM, DATA LOGGER.
Production, Stoppage & Efficiency Monitoring
Integrated information of all types of looms in a single loom monitoring software
All loom data can be viewed on the machine terminal fitted to each loom
The reason for the long stop can be entered into the loom machine terminal
Web-based software & hence easy to access your loom data from within or outside the textile mill
A Mobile Version of our loom monitoring Software is also available
Automatic Weaver Planning
Reduce Machine Down Time by continuous monitoring of each loom
Continuous Monitoring of Breaks per Hour & Minutes per Stop for Warp, Weft, and other stops
Compare Machines running with the same Style to identify low performing machines and finetune
Also, Compare Weavers to identify low performing weavers and train for better result
Efficiency Trend Graph to analyze Loom behavior and finetune for better Efficiency
Stop Diagram to find out repeated stops, too many stops, and finetune the Loom
Bring Low performing Loom at par with the best
Exception Reports can be called for any parameter to analyze the weak areas
Snap Study on every parameter
Macro to Micro Analysis of any parameter can be called for long term analysis (Year – Month – Day)
Easy Interface with any ERP
Beam Planning Reports, Un-Assigned Beam Reports are available
Roll Doff Reports are available
Crimp Reports are available


Air Consumption Monitoring
CFM of each Loom is monitored continuously to provide
Instantaneous CFM
Average CFM
Cumulative CFM
CFM / Meter of fabric produced
Air Consumption Report in Text & Graph for
Loom Wise
Shift Wise
Style Wise
Shed Wise
By Monitoring CFM Consumed – Cost per Meter can be analyzed
Optimize Speed vs CFM consumed
Prevent Avoidable stops / Breakdowns

Power Monitoring

Reduce Power Bills (Cost)
Arrive at Cost / Meter of fabric produced
Speed vs Power Consumed
Quality of Power
Monitor Health of Motor and other related hardware

Humidity & Temperature Monitoring

Analyze RH & Temp. variations at different points inside the shed
Optimize RH & Temp. for best Shed Running Condition
Online Loom Data Monitoring System - Software and Hardware Configuration
Online Loom Data Monitoring System - Software and Hardware Configuration

HARDWARE AND SOFTWARE CONFIGURATION

Online Loom Data Monitoring System - Wired Communication
Online Loom Data Monitoring System - Wired Communication

Machine Terminal:

Online Loom Monitoring System Machine Terminal comes with an in-built microprocessor, a user-friendly keyboard, and a display for ease of operations. It is installed at each weaving machine to control most of the routine functions and communicate in real-time with the central computer which provides a large-scale data log.

Multiplexer:

Multiplexer (abbreviated as MUX) collects the data from the Machine Terminals installed at each weaving machine. Multiplexer (MUX) is a device allowing multiple low-speed input signals to be selected, combined, and transmitted at a higher speed single line signal to the centralized computer.

Transponder:

The transponder is used in wireless communication that collects the data from each Machine Terminals. A transponder is a wireless communication, monitoring, or control device that picks up and automatically responds to an incoming signal. The transponder can transmit and receive signals.

Software:

The computer on which the online loom data monitoring system software is installed collects the data from the Machine Terminals through the Multiplexer and generates various reports. The software acquires the data from the looms and arranges it in well-structured reports, which can be easily interpreted. The reports can be called through the Menu-Driven User-Friendly Software. The GUI nature of the software eliminates the complicated keystrokes and codes. It has the facility to transfer the data to an ERP system. The software can be installed on various nodes across the plant.